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A Product Line of Diodes Incorporated ZXLD1374 60V HIGH ACCURACY 1.5A BUCK/BOOST/BUCK-BOOST LED DRIVER CONVERTER Description The ZXLD1374 is an LED driver converter IC with integrated 1.5A low side switch to drive high current LEDs. It is a multitopology converter enabling it to efficiently control the current through series connected LEDs. The multi-topology enables it to operate in Buck, Boost and Buck-boost configurations. The 60V capability coupled with its multi-topology capability enables it to be used in a wide range of applications and drive in excess of 16 LEDs in series. The ZXLD1374 is a modified hysteretic converter using a patent pending control scheme providing high output current accuracy in all three topologies. High accuracy dimming is achieved through DC control and high frequency PWM control. The ZXLD1374 uses two pins for fault diagnosis. A flag output highlights a fault, while the multi-level status pin gives further information on the exact fault. Pin Assignments TSSOP-20EP ADJ REF TADJ SHP STATUS SGND PGND PGND N/C N/C 1 2 3 4 5 6 7 8 9 10 ZXLD1374 Thermal Pad 20 19 18 17 16 15 14 13 12 11 GI PWM FLAG ISM VIN VAUX LX LX N/C N/C NEW PRODUCT Features * * * * * 0.5% typical output current accuracy 6.3 to 60V operating voltage range 1.5A integrated low side switch LED driver supports Buck, Boost and Buck-boost topologies Wide dynamic range dimming o 20:1 DC dimming o 1000:1 dimming range at 500Hz * * * Up to 1MHz switching High temperature control of LED current using TADJ Green mold compound (No Br, Sb) and RoHS compatible Typical Application Circuit Curve showing LED current vs. TLED ZXLD1374 Document number: DS35032 Rev. 1 - 2 Page 1 of 35 www.diodes.com October 2010 (c) Diodes Incorporated A Product Line of Diodes Incorporated ZXLD1374 Pin Descriptions Pin Name Pin Type (Note 1) Description Adjust input (for dc output current control) Connect to REF to set 100% output current. Drive with dc voltage (125mV 1 I REF 2 O NEW PRODUCT TADJ 3 I SHP 4 I/O STATUS 5 O SGND PGND N/C LX VAUX 6 7,8 9, 10, 11, 12 13, 14 15 P P O P VIN ISM 16 17 P I FLAG 18 O PWM 19 I GI 20 I EP Notes: PAD P 1. Type refers to whether or not pin is an Input, Output, Input/Output or Power supply pin. ZXLD1374 Document number: DS35032 Rev. 1 - 2 Page 2 of 35 www.diodes.com October 2010 (c) Diodes Incorporated A Product Line of Diodes Incorporated ZXLD1374 Absolute Maximum Ratings (Voltages to GND Unless Otherwise Stated) Symbol VIN VAUX VISM VSENSE VLX ILX ISTATUS VFLAG VPWM, VADJ, VTADJ, VGI TJ TST Parameter Input supply voltage relative to GND Auxiliary supply voltage relative to GND Current monitor input relative to GND Current monitor sense voltage (VIN-VISM) Low side switch output voltage to GND Low side switch continuous output current Status pin output current Flag output voltage to GND Other input pins to GND Maximum junction temperature Storage temperature Rating -0.3 to 65 -0.3 to 65 -0.3 to 65 -0.3 to 5 -0.3 to 65 1.8 1 -0.3 to 40 -0.3 to 5.5 150 -55 to 150 Unit V V V V V A mA V V C C NEW PRODUCT These are stress ratings only. Operation outside the absolute maximum ratings may cause device failure. Operation at the absolute maximum rating for extended periods may reduce device reliability. Semiconductor devices are ESD sensitive and may be damaged by exposure to ESD events. Suitable ESD precautions should be taken when handling and transporting these devices. Notes: For correct operation SGND and PGND should always be connected together. Package Thermal Data Thermal Resistance Junction-to-Case, JC Package TSSOP-20EP 4 Unit C/W Recommended Operating Conditions Symbol VIN VAUX VSENSE VLX ILX VADJ ISTATUS IREF fSW VTADJ fPWM tPWMH/L VPWMH VPWML TJ GI Notes: Parameter Input supply voltage range Auxiliary supply voltage range (Note 3) Differential input voltage Low side switch output voltage Low side switch continuous output current External dc control voltage applied to ADJ DC brightness control mode pin to adjust output current from 10% to 200% Status pin output current Reference external load current REF sourcing current Recommended switching frequency range (Note 4) Temperature adjustment (TADJ) input voltage range To maintain 1000:1 resolution Recommended PWM dimming frequency range To maintain 200:1 resolution PWM pulse width in dimming mode PWM input high or low PWM pin high level input voltage PWM pin low level input voltage Operating Junction Temperature Range Gain setting ratio for Boost and Buck-boost modes Ratio= VGI/VADJ Performance/Comment Normal operation Functional (Note 2) Normal operation Functional VVIN-VISM, with 0 VADJ 2.5 Min 8 6.3 8 6.3 0 Max 60 60 450 60 1.5 2.5 100 1 1000 VREF 500 1000 10 5.5 0.4 125 0.50 Unit V V mV V A V A mA kHz V Hz Hz ms V V C 0.125 300 0 100 100 0.005 2 0 -40 0.20 2. The functional range of VIN is the voltage range over which the device will function. Output current and device parameters may deviate from their normal values for VIN and VAUX voltages between 6.3V and 8V, depending upon load and conditions. 3. VAUX can be driven from a voltage higher than VIN to provide higher efficiency at low VIN voltages, but to avoid false operation; a voltage should not be applied to VAUX in the absence of a voltage at VIN. 4. The device contains circuitry to control the switching frequency to approximately 400kHz. The maximum and minimum operating frequency is not tested in production. ZXLD1374 Document number: DS35032 Rev. 1 - 2 Page 3 of 35 www.diodes.com October 2010 (c) Diodes Incorporated A Product Line of Diodes Incorporated ZXLD1374 Electrical Characteristics (Test conditions: VIN = VAUX = 12V, TA = 25C, unless otherwise specified.) NEW PRODUCT Symbol Parameter Supply and reference parameters Under-Voltage detection threshold VUVNormal operation to switch disabled Under-Voltage detection threshold VUV+ Switch disabled to normal operation IQ-IN Quiescent current into VIN IQ-AUX Quiescent current into VAUX ISB-IN Standby current into VIN. ISB-AUX Standby current into VAUX. VREF Internal reference voltage Change in reference voltage with output VREF current VREF_LINE Reference voltage line regulation VREF-TC Reference temperature coefficient DC-DC converter parameters VADJ Conditions VIN or VAUX falling VIN or VAUX rising PWM pin floating. Output not switching PWM pin grounded for more than 15ms No load Sourcing 1mA Sinking 25A VIN = VAUX , 6.5V Typ Max Units V V mA A A A V mV dB ppm/C 5.2 5.5 5.6 6 1.5 150 90 0.7 1.25 6.3 6.5 3 300 150 10 1.263 5 1.237 -5 -60 -90 +/-50 External dc control voltage applied to ADJ DC brightness control mode 0.125 pin to adjust output current (Note 5) 10% to 200% VADJ 2.5V IADJ ADJ input current (Note 5) VADJ = 5.0V GI Voltage threshold for Boost and BuckVGI VADJ = 1.25V boost modes selection (Note 5) VGI 2.5V IGI GI input current (Note 5) VGI = 5.0V IPWM PWM input current VPWM = 5.5V PWM pulse width tPWMoff PWM input low 10 (to enter shutdown state) Thermal shutdown upper threshold TSDH Temperature rising. (LX output inhibited) Thermal shutdown lower threshold TSDL Temperature falling. (LX output re-enabled) High-Side Current Monitor (Pin ISM) IISM Input Current Measured into ISM pin and VISM = VIN Accuracy of nominal VSENSE threshold VSENSE_acc voltage VADJ = 1.25V VSENSE-OC Over-current sense threshold voltage 300 Notes: 1.25 2.5 100 5 0.8 100 5 100 25 V nA A V nA A A ms C C 36 15 150 125 11 0.25 350 20 2 375 A % mV 5. The ADJ and GI pins have an internal clamp that limits the internal node to less than 3V. This limits the switch current should those pins get overdriven. ZXLD1374 Document number: DS35032 Rev. 1 - 2 Page 4 of 35 www.diodes.com October 2010 (c) Diodes Incorporated A Product Line of Diodes Incorporated ZXLD1374 Electrical Characteristics (Test conditions: VIN = VAUX = 12V, TA = 25C, unless otherwise specified.) Symbol Parameter Output Parameters VFLAGL FLAG pin low level output voltage IFLAGOFF FLAG pin open-drain leakage current Conditions Output sinking 1mA VFLAG=40V Normal operation Out of regulation (VSHP out of range) (Note 7) VIN under-voltage (VIN < 5.6V) Switch stalled (tON or tOFF> 100s) LX over-voltage state (VLX >60V) Over-temperature (TJ > 125C) Excess sense resistor current (VSENSE > 0.375V) Excessive switch current (ISW>1.5A) Normal operation Output stage off, VLX = 60V (Note 8) ILX = 1.5A (tON < 100s) Min Typ Max 0.5 1 4.8 3.9 3.9 3.9 3.0 2.1 1.2 1.2 Units V A 4.2 3.3 3.3 3.3 2.4 1.5 0.6 0.6 4.5 3.6 3.6 3.6 2.7 1.8 0.9 0.9 10 60 0.5 86 NEW PRODUCT VSTATUS STATUS Flag no-load output voltage (Note 6) V RSTATUS Output impedance of STATUS output Low side switch output (LX pins tied together) ILX-LG RDS(ON) tPDHL tPDLH tLXR tLXF tSTALL Low side switch leakage current LX pin MOSFET on resistance Propagation delay high-low Propagation delay low-high LX output rise time LX output fall time k A 0.8 ns ns ns ns 170 s VSENSE = 225mV 30%, CL = 680pF, RL = 120 131 208 12 100 Time to assert `STALL' flag and warning on STATUS output LX low or high (Note 9) LED Thermal control circuit (TADJ) parameters Onset of output current reduction VTADJH Upper threshold voltage (VTADJ falling) Output current reduced to <10% of VTADJL Lower threshold voltage set value (VTADJ falling) ITADJ TADJ pin Input current VTADJ = 1.25V Notes: 560 380 625 440 690 500 1 mV mV A 6. In the event of more than one fault/warning condition occurring, the higher priority condition will take precedence. E.g. `Excessive coil current' and `Out of regulation' occurring together will produce an output of 0.9V on the STATUS pin. The voltage levels on the STATUS output assume the Internal regulator to be in regulation and VADJ<=VREF. A reduction of the voltage on the STATUS pin will occur when the voltage on VIN is near the minimum value of 6V. 7. Flag is asserted if VSHP<2.5V or VSHP>3.5V 8. With the device still in switching mode the LX pin has an over-voltage detection circuit connected to it with a resistance of approximately 1M. 9. If tON exceeds tSTALL, LX turns off and then an initiate a restart cycle occurs. During this phase, ADJ is grounded internally and the SHP pin is switched to its nominal operating voltage, before operation is allowed to resume. Restart cycles will be repeated automatically until the operating conditions are such that normal operation can be sustained. If tOFF exceeds tSTALL, the switch will remain off until normal operation is possible. ZXLD1374 Document number: DS35032 Rev. 1 - 2 Page 5 of 35 www.diodes.com October 2010 (c) Diodes Incorporated A Product Line of Diodes Incorporated ZXLD1374 Typical Characteristics 3 1500 900 2.5 Supply Current (mA) 1250 750 Switching Frequency (kHz) Switching Frequency (kHz) LED Current (mA) 2 1000 ILED 600 1.5 750 Switching Frequency 450 NEW PRODUCT 1 500 TA = 25C V AUX = VIN = 12V 2LEDs L = 33 H RS = 300m 300 0.5 250 150 0 6 24 30 36 42 48 54 60 Supply Voltage (V) Figure 1. Supply Current vs. Supply Voltage 1400 1200 Switching Frequency (kHz) 12 18 0 1.5 2.5 1 2 ADJ Voltage (V) Figure 2. Buck LED Current, Switching Frequency vs. V ADJ 0 0.5 700 650 600 550 LED Current (mA) 0 700 650 600 550 500 LED Current (mA) 700 600 500 ILED 1000 ILED 500 450 400 350 300 250 200 150 100 50 0 0 TA = 25C V AUX = VIN = 12V 12 LEDs L = 33 H R S = 300m Switching Frequency 450 400 350 300 250 200 150 100 50 0 0 0.5 TA = 25 C V AUX = VIN = 24V 8LEDs L = 33 H GI = 0.23 RS = 300m Switching Frequenc y 800 600 400 200 400 300 200 100 0 1 1.5 2 2.5 ADJ Voltage Figure 3. Buck-Boost LED Current, Switching Frequency vs. V ADJ 1500 V IN = 24V TA = 25 C IPWM = 100Hz ILED 0 0.25 0.5 0.75 1 1.25 1.5 1.75 2 2.25 2.5 ADJ Voltage Figure 4. Boost LED Current, Switching Frequency vs. V ADJ 1250 LED Current (mA) 1000 750 500 250 0 0 10 20 30 40 50 60 70 80 90 100 PWM Duty Cycle (%) Figure 5. ILED vs. PWM Duty Cycle Figure 6. ILED vs time - PWM pin transient response October 2010 (c) Diodes Incorporated ZXLD1374 Document number: DS35032 Rev. 1 - 2 Page 6 of 35 www.diodes.com A Product Line of Diodes Incorporated ZXLD1374 Typical Characteristics 100% 1.252 1.2515 LED Current Dimming Factor 80% 1.251 Reference Voltage (V) 60% 1.2505 1.25 1.2495 1.249 NEW PRODUCT 40% 20% 1.2485 0% 0 500 750 1000 TADJ Pin Voltage (mV) Figure 7. LED Current vs. TADJ Voltage 250 1250 1.248 -40 -25 -10 5 20 35 50 65 80 95 110 125 Junction Temperature (C) Figure 8. VREF vs. Temperature TA = 25 C L = 33H RS = 150m Buc k Mode 2 LED S 0.9 0.8 Power Switch On-Resistance () 100% 90% 80% 70% 60% 0.7 0.6 Duty V IN = 12V ILX = 1.3A 0.5 0.4 0.3 0.2 0.1 0 -40 -25 -10 50% 40% 30% 20% 10% 0% 6 12 24 30 36 42 48 54 Input Voltage (V) Figure 10. Duty Cycle vs. Input Voltage 18 60 5 20 35 50 65 80 95 110 125 Junction Temperature (C) Figure 9. RDS(ON) vs. Temperature ZXLD1374 Document number: DS35032 Rev. 1 - 2 Page 7 of 35 www.diodes.com October 2010 (c) Diodes Incorporated A Product Line of Diodes Incorporated ZXLD1374 Typical Characteristics - Buck Mode - RS = 146m - L = 33H - ILED = 1.5A 1.65 TA = 25C V AUX = VIN L = 33H RS = 146m 9 LED s 11 LED s 13 LEDs 15 LEDs 1.60 LED Current (A) 1.55 1.50 NEW PRODUCT 1.45 1 LED 3 LED s 5 LED s 7 LED s 1.40 1.35 6 12 30 36 48 42 Input Voltage (V) Figure 11. Load Current vs. Input Voltage and Number of LED 24 18 54 60 1200 TA = 25C V AUX = VIN L = 33H R S = 146m 1000 Switching Frequency (kHz) 800 600 400 200 3 LED s 7 LED s 5 LED s 9 LED s 11 LED s 13 LEDs 15 LEDs 1 LED 0 6 12 30 36 42 48 Input Voltage (V) Figure 12. Frequency vs. Input Voltage and Number of LED 18 24 54 60 100% 95% 5 LEDs 15 LEDs 90% 85% 80% 1 LED 3 LEDs 7 LEDs 9 LEDs 11 LED s 13 LEDs Efficiency 75% 70% 65% 60% 6 12 18 30 36 42 48 Input Voltage (V) Figure 13. Efficiency vs. Input Voltage and Number of LED 24 TA = 25C V AUX = VIN L = 33H RS = 146m 54 60 ZXLD1374 Document number: DS35032 Rev. 1 - 2 Page 8 of 35 www.diodes.com October 2010 (c) Diodes Incorporated A Product Line of Diodes Incorporated ZXLD1374 Typical Characteristics - Buck Mode - RS = 291m - L = 33H - ILED = 750mA 0.825 TA = 25C V AUX = VIN L = 33H RS = 291m 3 LEDs 0.800 7 LEDs 5 LEDs 9 LEDs 11 LED s 13 LEDs 15 LEDs LED Current (A) 0.775 1 LED 0.750 NEW PRODUCT 0.725 0.700 0.675 6 12 18 30 36 48 42 Input Voltage (V) Figure 14. ILED vs. Input Voltage and Number of LED 24 11 LED s 9 LED s 54 60 1000 900 800 Frequency (kHz) 700 600 500 400 300 200 100 0 6 TA = 25C V AUX = VIN L = 33H RS = 291m 7 LED s 5 LED s 3 LED s 13 LEDs 15 LEDs 1 LED 12 18 30 36 42 48 Input Voltage (V) Figure 15. Frequency ZXLD1374 - Buck Mode = L = 47 H 7 LED s 9 LED s 11 LED s 13 LEDs 24 54 60 100% 95% 5 LED s 15 LEDs 3 LED s 90% 85% Efficiency 80% 75% 70% TA = 25C 1 LED 65% 60% 6 V AUX = VIN L = 33H R S = 291m 12 18 30 36 42 48 Input Voltage (V) Figure 16. Efficiency vs. Input Voltage and Number of LED 24 54 60 ZXLD1374 Document number: DS35032 Rev. 1 - 2 Page 9 of 35 www.diodes.com October 2010 (c) Diodes Incorporated A Product Line of Diodes Incorporated ZXLD1374 Typical Characteristics - Boost mode - RS = 150m - L = 33H - ILED = 325mA - GIRATIO = 0.21 0.358 TA = 25 C L = 33H R S = 150m R GI1 = 33k R GI2 = 120k 0.347 LED Current (A) 0.336 0.325 NEW PRODUCT 0.314 6 LED s 0.303 8 LED s 10 LEDs 12 LEDs 14 LEDs 16 LEDs 0.292 12 17 22 27 32 37 Input Voltage (V) Figure 17. ILED vs. Input and Number of LED 42 47 700 650 600 TA = 25 C L = 33H R S = 150m R GI1 = 33k R GI2 = 120k Frequency (kHz) 550 500 450 400 350 300 6 LED s 12 LEDs 14 LEDs 16 LEDs 250 200 12 17 8 LED s 10 LEDs 32 37 27 Input Voltage (V) Figure 18. Frequency vs. Input Voltage and Number LED 22 8 LED s 10 LEDs 12 LEDs 14 LEDs 42 47 100% 6 LED s 16 LEDs 95% Efficiency 90% 85% TA = 25 C 80% L = 33H R S = 150m R GI1 = 33k R GI2 = 120k 75% 12 17 32 37 27 Input Voltage (V) Figure 19. Efficiency vs. Input Voltage and Number of LED 22 42 47 ZXLD1374 Document number: DS35032 Rev. 1 - 2 Page 10 of 35 www.diodes.com October 2010 (c) Diodes Incorporated A Product Line of Diodes Incorporated ZXLD1374 Typical Characteristics - Boost mode - RS = 150m - L = 33H - ILED = 350mA - GIRATIO = 0.23 - with bootstrap 0.385 0.368 LED Current (A) 11 LE Ds 13 LEDs 15 LEDs 0.350 7 LEDs 9 LEDs 5 LEDs T A = 2 5 C L = 3 3H R S = 1 50m R GI1 = 36m R GI2 = 120m NEW PRODUCT 0.333 0.315 6.5 8 11 12.5 14 15.5 Input Voltage (V) Figure 20. Load Current vs. Input Voltage and Number of LED 9.5 17 700 600 Switching Frequency (kHz) 15 LEDs 500 11 LED s 13 LEDs 400 9 LEDs 7 LEDs 300 5 LEDs 200 TA = 25 C L = 33H RS = 150m RGI1 = 36m RGI2 = 120 m 100 0 6.5 100% 8 12.5 11 14 Input Voltage (V) Figure 21. Frequency vs. Input Voltage and N umber of LED 9.5 15.5 17 7 LED s 5 LED s 95% 90% 15 LEDs Efficiency 85% 13 LEDs 80% 9 LED s 11 LED s TA = 25 C L = 33H RS = 150m 75% 70% 6.5 8 12.5 11 14 Input Voltage (V) Figure 22. Efficiency vs. Input Voltage and Number of LED 9.5 15.5 17 ZXLD1374 Document number: DS35032 Rev. 1 - 2 Page 11 of 35 www.diodes.com October 2010 (c) Diodes Incorporated A Product Line of Diodes Incorporated ZXLD1374 Typical Characteristics - Buck-boost mode - RS = 150m - L = 33H - ILED = 350mA - GIRATIO = 0.23 - with bootstrap 0.385 0.375 0.365 LED Current (mA) 6 LED s 7 LED s 8 LED s 0.355 0.345 3 LED s 4 LED s 5 LED s TA = 25 C L = 33H RS = 150m RGI1 = 36 m RGI2 = 120m NEW PRODUCT 0.335 0.325 0.315 6.5 8.0 11.0 12.5 14.0 Input Voltage (V) Figure 23. LED Current vs. Input Voltage and Number of LED 6 LED s 7 LED s 9.5 15.5 17.0 600 8 LED s 500 Switching Frequency (kHz) 400 300 5 LED s 4 LED s 3 LED s 200 TA = 25 C L = 33H RS = 150m RGI1 = 36k RGI2 = 120k 100 0 6.5 8.0 9.5 14.0 15.5 11.0 12.5 Input Voltage (V) Figure 24. Switching Frequency vs. Input Voltage and Number of LED 17.0 100% TA = 25 C L = 33H RS = 150m RGI1 = 36K RGI2 = 120k 95% 90% Efficiency 85% 80% 75% 8 LED s 7 LED s 6 LED s 5 LED s 4 LED s 3 LED s 70% 6.5 8.0 11.0 12.5 14.0 Input Voltage (V) Figure 25. Efficiency vs. Input Voltage and Number of LED 9.5 15.5 17.0 ZXLD1374 Document number: DS35032 Rev. 1 - 2 Page 12 of 35 www.diodes.com October 2010 (c) Diodes Incorporated A Product Line of Diodes Incorporated ZXLD1374 Applications Information The ZXLD1374 is a high accuracy hysteretic inductive Buck/Boost/Buck-boost converter with an internal NMOS switch designed to be used for current-driving single or multiple series-connected LEDs. The device can be configured to operate in Buck, Boost, or Buck-boost modes by suitable configuration of the external components as shown in the schematics shown in the device operation description. Device Operation a) Buck mode The most simple Buck circuit is shown in Figure 26 LED current control in Buck mode is achieved by sensing the coil current in the sense resistor Rs, connected between the two inputs of a current monitor within the control loop block. An output from the control loop drives the input of a comparator which drives the gate of the internal NMOS switch transistor. When the switch is on, current flows from VIN, via Rs, LED, coil and switch to ground. This current ramps up until an upper threshold value is reached. At this point the switch is turned off and the current flows via Rs, LED, coil and D1 back to VIN. When the coil current has ramped down to a lower threshold value the switch is turned on again and the cycle of events repeats, resulting in continuous oscillation. NEW PRODUCT VIN Rs LED1 D1 VAUX VIN PWM GI ADJ C2 REF TADJ SHP STATUS SGND LX LX FLAG NC x4 PGND L1 ISM LEDn C1 GND The average current in the LED and coil is equal to the average of the maximum and minimum threshold currents. The ripple current (hysteresis) is equal to the difference between the thresholds. The control loop maintains the average LED current at the set level by adjusting the thresholds continuously to force the average current in the coil to the value demanded by the voltage on the ADJ pin. This minimizes variation in output current with changes in operating conditions. The control loop also attempts to minimize changes in switching frequency by varying the level of hysteresis. The hysteresis has a defined minimum (typ 5%) and a maximum (typ 20%), the frequency may deviate from nominal in extreme conditions. Loop compensation is achieved by a single external capacitor C1, connected between SHP and SGND. Figure 26. Buck Configuration Figure 27. Operating Waveforms (Buck Mode) ZXLD1374 Document number: DS35032 Rev. 1 - 2 Page 13 of 35 www.diodes.com October 2010 (c) Diodes Incorporated A Product Line of Diodes Incorporated ZXLD1374 Applications Information (Continued) b) Boost and Buck-boost modes A basic ZXLD1374 application circuit for Buck-boost and Boost modes is shown in Figure 28. Control in Boost and Buck-boost mode is achieved by sensing the coil current in the series resistor Rs, connected between the two inputs of a current monitor within the control loop block. An output from the control loop drives the input of a comparator which drives the gate of the internal NMOS switch transistor. In Boost and Buck-boost modes, when the switch is on, current flows from VIN, via Rs, coil and switch to ground. This current ramps up until an upper threshold value is reached. At this point the switch is turned off and the current flows via Rs, coil, D1 and LED back to VIN (Buck-boost mode), or GND (Boost mode). When the coil current has ramped down to a lower threshold value the switch is turned on again and the cycle of events repeats, resulting in continuous oscillation. The average current in the coil is equal to the average of the maximum and minimum threshold currents and the ripple current (hysteresis) is equal to the difference between the thresholds. The average current in the LED is always less than the average current in the coil and the ratio between these currents is set by the values of external resistors RGI1 and RGI2. The peak LED current is equal to the peak coil current. The control loop maintains the average LED current at the set level by adjusting the thresholds and the hysteresis continuously to force the average current in the coil to the value demanded by the voltage on the ADJ and GI pins. This minimizes variation in output current with changes in operating conditions. Loop compensation is achieved by a single external capacitor C2, connected between SHP and SGND. For more detailed descriptions of device operation and for choosing external components, please refer to the application circuits and descriptions in the later sections of this specification. NEW PRODUCT Figure 28. Boost and Buck-boost Configuration Figure 29. Operating Waveforms (Boost and Buck-boost Modes) ZXLD1374 Document number: DS35032 Rev. 1 - 2 Page 14 of 35 www.diodes.com October 2010 (c) Diodes Incorporated A Product Line of Diodes Incorporated ZXLD1374 Applications Information (Continued) Component Selection External component selection is driven by the characteristics of the load and the input supply, since this will determine the kind of topology being used for the system. Component selection starts with the current setting procedure and the inductor/frequency setting. Finally after selecting the freewheeling diode and the output capacitor (if needed), the application section will cover the PWM dimming and thermal feedback. Setting the output current NEW PRODUCT The first choice when defining the output current is whether the device is operating with the load in series with the sense resistor (Buck mode) or whether the load is not in series with the sense resistor (Boost and Buck-boost modes). The output current setting depends on the choice of the sense resistor RS, the voltage on the ADJ pin and the voltage on the GI pin, according to the device working mode. The sense resistor RS sets the coil current IRS. The ADJ pin may be connected directly to the internal 1.25V reference (VREF) to define the nominal 100% LED current. The ADJ pin can also be overdriven with an external dc voltage between 125mV and 2.5V to adjust the LED current proportionally between 10% and 200% of the nominal value. ADJ and GI are high impedance inputs within their normal operating voltage ranges. An internal 2.6V clamp protects the device against excessive input voltage and limits the maximum output current to approximately 4% above the maximum current set by VADJ if the maximum input voltage is exceeded. Below are provided the details of the LED current calculation both when the load in series with the sense resistor (Buck mode) and when the load is not in series with the sense resistor (Boost and Buck-boost modes). In Buck mode, GI is connected to ADJ which results in the average LED current (ILED) equal to the average sense resistor/coil current (IRS). A loop gain compensation factor, K, compensates for GI being connected to ADJ. This gives the following equation for ILED: RS VIN ISM REF ILED = IRs 225mV VADJ 218mV VADJ where K = 0.97 =K = RS VREF RS VREF ADJ If ADJ (and GI pin) is directly connected to VREF, this becomes: ILED Therefore: 218mV Rs = ILED = IRs = 218mV RS GI SGND Figure 30: Buck configuration In Boost and Buck-boost mode GI is connected to ADJ through a voltage divider. With VADJ equal to VREF, the ratio defined by the resistor divider at the GI pin determines the ratio of average LED current (ILED) to average sense resistor/coil current. RS VIN ISM ICOIL Where = ILED 1- D VRS = ICOIL xRS = ILED xRS 1- D R GI2 REF ADJ ILED = VGI VADJ 0.225 = VADJ VREF R S R GI1 GI = Therefore: R GI1 VADJ 0.225 (R GI1 + R GI2 ) VREF R S Rs = RGI1 225mV VADJ (RGI1 + RGI2 ) ILED VREF Page 15 of 35 www.diodes.com SGND Figure 31: Boost and Buck-boost connection ZXLD1374 Document number: DS35032 Rev. 1 - 2 October 2010 (c) Diodes Incorporated A Product Line of Diodes Incorporated ZXLD1374 Applications Information (Continued) When the ADJ pin is directly connected to the REF pin, this becomes: Rs = RGI1 225mV (RGI1 + RGI2 ) ILED Note that the average LED current for a Boost or Buck-boost converter is always less than the average sense resistor current. For the ZXLD1374, the recommended potential divider ratio is given by: 0. 2 NEW PRODUCT RGI1 0.50 (RGI1 + RGI2 ) It is possible to use a different combination of GI pin voltages and sense resistor values to set the LED current. In general the design procedure to follow is: Define input conditions in terms of VIN and IIN Set output conditions in terms of LED current and the number of LEDs Define controller topology - Buck, Boost or Buck-boost Calculate the maximum duty-cycle as: Buck mode D MAX = VLEDs VINMIN Boost mode DMAX = Buck-boost mode VLEDS - VIN MIN VLEDS DMAX = VLEDS VLEDS + VIN MIN Set the appropriate GIRATIO according to the circuit duty and the max switch current admissible limitations GIRATIO = Set RGI1 as: VGI RGI1 = 1 - DMAX VADJ (RGI1 + RGI2 ) 10k R GI1 200k Calculate RGI2 as: R GI2 Calculate the sense resistor as: D MAX x R GI1 1 - D MAX Rs = R GI1 225mV (R GI1 + R GI2 ) ILED If the potential divider ratio is greater than 0.64, the device detects that Buck-mode operation is desired and the output current will deviate from the desired value. ZXLD1374 Document number: DS35032 Rev. 1 - 2 Page 16 of 35 www.diodes.com October 2010 (c) Diodes Incorporated A Product Line of Diodes Incorporated ZXLD1374 Applications Information (Continued) For example, as in the typical application circuit, in order to get ILED= 350mA with IRS=1.5A the ratio has to be set as: ILED VGI RGI1 = = 0.23 IRS VADJ (RGI1 + RGI2) Setting RGI1= 33k it results R GI2 = R GI1( VADJ - 1) =110k VGI NEW PRODUCT This will result in: Rs = R GI1 225mV = 150m (R GI1 + R GI2 ) ILED Table 1 shows typical resistor values used to determine GIRATIO with E24 series resistors: Table 1 GIRATIO RGI1 RGI2 0.2 30k 120k 0.25 33k 100k 0.3 39k 91k 0.35 30k 56k 100k 150k 0.4 51k 62k 0.45 0.5 30k 30k The values shown have been chosen so that they do not load REF too much or create offset errors due to the GI pin input current. A ZXLD1374 calculator is available from http://www.diodes.com/destools/calculators.html that will help with component selection. INDUCTOR/FREQUENCY SELECTION Recommended inductor values for the ZXLD1374 are in the range 22 H to 100 H. The chosen coil should have a saturation current higher than the peak sensed current and a continuous current rating above the required mean sensed current by at least 50%. The inductor value should be chosen to maintain operating duty cycle and switch 'on'/'off' times within the recommended limits over the supply voltage and load current range. The frequency compensation mechanism inside the chip tends to keep the frequency within the range 300kHz ~ 400kHz in most of the operating conditions. Nonetheless, the controller allows for higher frequencies when either the number of LEDs or the input voltage increases. The graphs below can be used to select a recommended inductor to maintain the ZXLD1374 switching frequency within a predetermined range when used in different topologies. ZXLD1374 Document number: DS35032 Rev. 1 - 2 Page 17 of 35 www.diodes.com October 2010 (c) Diodes Incorporated A Product Line of Diodes Incorporated ZXLD1374 Applications Information (Continued) INDUCTOR/FREQUENCY SELECTION 15 13 NEW PRODUCT Number of LEDs 11 9 L=47uH 7 5 L=33uH 3 1 0 L=10uH 10 L=22uH 20 30 Supply Voltage (V) 40 50 60 Figure 32: 1.5A Buck mode inductor selection for target frequency of 400 kHz 15 13 Number of LEDs 11 9 7 5 L=33uH 3 L=10uH 1 0 10 20 30 Supply Voltage (V) 40 50 60 L=22uH L=47uH Figure 33: 1.5A Buck mode inductor selection for target frequency > 500kHz ZXLD1374 Document number: DS35032 Rev. 1 - 2 Page 18 of 35 www.diodes.com October 2010 (c) Diodes Incorporated A Product Line of Diodes Incorporated ZXLD1374 Applications Information (Continued) For example, in a Buck configuration (VIN =24V and 6 LEDs), with a load current of 1.5A; if the target frequency is around 400 kHz, the Ideal inductor size is L= 33H. The same kind of graphs can be used to select the right inductor for a Buck configuration and a LED current of 750mA, as shown in figures 34 and 35. 15 NEW PRODUCT 13 Number of LEDs 11 9 7 5 L=68uH 3 L=33uH 1 0 10 20 30 Supply Voltage (V) 40 50 60 L=47uH L=100uH Figure 34: 750mA Buck mode inductor selection for target frequency 400kHz 15 13 Number of LEDs 11 9 7 5 L=33uH 3 L=10uH 1 0 10 20 30 Supply Voltage (V) 40 50 60 L=22uH L=47uH Figure 35: 750mA Buck mode inductor selection for target frequency > 500kHz ZXLD1374 Document number: DS35032 Rev. 1 - 2 Page 19 of 35 www.diodes.com October 2010 (c) Diodes Incorporated A Product Line of Diodes Incorporated ZXLD1374 Applications Information (Continued) In the case of the Buck-boost topology, the following graphs guide the designer to select the inductor for a target frequency of 400kHz (figure 36) or higher than 500kHz (figure 37). 15 13 NEW PRODUCT Number of LEDs 11 9 7 5 L=33uH 3 L=22uH 1 0 10 20 30 Supply Voltage (V) 40 50 60 L=47uH Figure 36: 350mA Buck-boost mode inductor selection for target frequency 400kHz 15 13 Number of LEDs 11 9 7 5 3 L=22uH 1 0 10 20 30 Supply Voltage (V) 40 50 60 L=33uH L=47uH Figure 37: 350mA Buck-boost mode inductor selection for target frequency > 500kHz ZXLD1374 Document number: DS35032 Rev. 1 - 2 Page 20 of 35 www.diodes.com October 2010 (c) Diodes Incorporated A Product Line of Diodes Incorporated ZXLD1374 Applications Information (Continued) For example, in a Buck-boost configuration (VIN =10-18V and 4 LEDs), with a load current of 350mA; if the target frequency is around 400kHz, the Ideal inductor size is L= 33uH. The same size of inductor can be used if the target frequency is higher than 500kHz driving 6LEDs with a current of 350mA from a VIN =12-24V. In the case of the Boost topology, the following graphs guide the designer to select the inductor for a target frequency of 400kHz (figure 38) or higher than 500kHz (figure 39). 15 L=47uH NEW PRODUCT 13 Number of LEDs 11 9 7 5 3 1 0 10 20 30 Supply Voltage (V) 40 50 60 L=22uH L=33uH Figure 38: 350mA Boost mode inductor selection for target frequency 400kHz L=47uH 15 13 Number of LEDs 11 9 7 5 3 1 0 10 20 30 Supply Voltage (V) 40 50 60 L=22uH L=33uH Figure 39: 350mA Boost mode inductor selection for target frequency > 500kHz ZXLD1374 Document number: DS35032 Rev. 1 - 2 Page 21 of 35 www.diodes.com October 2010 (c) Diodes Incorporated A Product Line of Diodes Incorporated ZXLD1374 Applications Information (Continued) Suitable coils for use with the ZXLD1374 may be selected from the MSS range manufactured by Coilcraft, or the NPIS range manufactured by NIC components. The following websites may be useful in finding suitable components www.coilcraft.com www.niccomp.com www.wuerth-elektronik.de DIODE SELECTION NEW PRODUCT For maximum efficiency and performance, the rectifier (D1) should be a fast low capacitance Schottky diode* with low reverse leakage at the maximum operating voltage and temperature. The Schottky diode also provides better efficiency than silicon PN diodes, due to a combination of lower forward voltage and reduced recovery time. It is important to select parts with a peak current rating above the peak coil current and a continuous current rating higher than the maximum output load current. In particular, it is recommended to have a voltage rating at least 15% higher than the maximum LX voltage to ensure safe operation during the ringing of the switch node and a current rating at least 10% higher than the average diode current. The power rating is verified by calculating the power loss through the diode. The higher forward voltage and overshoot due to reverse recovery time in silicon diodes will increase the peak voltage on the LX pin. If a silicon diode is used, care should be taken to ensure that the total voltage appearing on the LX pin, including supply ripple, does not exceed the specified maximum value. *A suitable Schottky diode would be PDS3100 (Diodes Inc). OUTPUT CAPACITOR An output capacitor may be required to limit interference or for specific EMC purposes. For Boost and Buck-boost regulators, the output capacitor provides energy to the load when the freewheeling diode is reverse biased during the first switching subinterval. An output capacitor in a Buck topology will simply reduce the LED current ripple below the inductor current ripple. In other words, this capacitor changes the current waveform through the LED(s) from a triangular ramp to a more sinusoidal version without altering the mean current value. In all cases, the output capacitor is chosen to provide a desired current ripple of the LED current (usually recommended to be less than 40% of the average LED current). Buck: C OUTPUT = 8 x fSW IL -PP x rLED x ILED-PP Boost and Buck-boost COUTPUT = where: * * * * IL is the ripple of the inductor current, usually 20% of the average sensed current ILED is the ripple of the LED current, it should be <40% of the LEDs average current fsw is the switching frequency (from graphs and calculator) rLED is the dynamic resistance of the LEDs string (n times the dynamic resistance of the single LED from the datasheet of the LED manufacturer). D x ILED fSW x rLED x ILED -PP The output capacitor should be chosen to account for derating due to temperature and operating voltage. It must also have the necessary RMS current rating. The minimum RMS current for the output capacitor is calculated as follows: Buck ICOUTPUT - RMS = ILED -PP 12 ZXLD1374 Document number: DS35032 Rev. 1 - 2 Page 22 of 35 www.diodes.com October 2010 (c) Diodes Incorporated A Product Line of Diodes Incorporated ZXLD1374 Applications Information (Continued) Boost and Buck-boost ICOUTPUT-RMS = ILED DMAX 1 - DMAX Ceramic capacitors with X7R dielectric are the best choice due to their high ripple current rating, long lifetime, and performance over the voltage and temperature ranges. BOOTSTRAP CIRCUIT NEW PRODUCT In Boost and Buck-boost modes with input voltages below 12V to fully enhance the internal power switch it is required to use a bootstrap network as shown in figure 40. Figure 40: Bootstrap circuit for low voltage operations The bootstrap circuit is realized by adding a reservoir capacitor, C8, current limiting resistor R13 (=100) and a blocking diode D2 (DFSL160). During the power switch turn-on C8 needs to be able to supply approximately 10mA current. A capacitor of 1uF (C8) provides a reasonable trade-off between VAUX supply needs and LED current accuracy. At start-up the VAUX pin requires only a few mA of current from the LED current. In normal operation the current taken from the LED current to supply VAUX will be negligible. INPUT CAPACITOR The input capacitor and minimum RMS current for the output capacitor can be calculated knowing the input voltage ripple VIN-PP as follows: Input capacitor Buck CIN = D x(1 - D)x ILED fSW x VIN-PP Minimum RMS current ICIN-RMS = ILED x Dx(1 - D) use D=0.5 as worst case use D=0.5 as worst case Boost CIN = ICOIL - PP 8 x fSW x VIN - PP ICIN-RMS = IL -PP 12 Buck-boost CIN = D x ILED fSW x VIN-PP ICIN-RMS = ILED x D (1 - D) Use D = DMAX as worst case Use D = DMAX as worst case Page 23 of 35 www.diodes.com October 2010 (c) Diodes Incorporated ZXLD1374 Document number: DS35032 Rev. 1 - 2 A Product Line of Diodes Incorporated ZXLD1374 Applications Information (Continued) PWM OUTPUT CURRENT CONTROL & DIMMING The ZXLD1374 has a dedicated PWM dimming input that allows a wide dimming frequency range from 100Hz to 1kHz with 1000:1 resolution; however higher dimming frequencies can be used - at the expense of dimming dynamic range and accuracy. Typically, for a PWM frequency of 1kHz, the error on the current linearity is lower than 5%; in particular the accuracy is better than 1% for PWM from 5% to 100%. This is shown in the graph below: 15.0% 1500 NEW PRODUCT 12.5% Normalized LED current error VIN = 24V TA = 25C fPWM = 1kHz 1250 7.5% ILED 5.0% 750 500 2.5% Normalized LED Current Error 250 0.0% 0% 10% 20% 30% 40% 50% 60% 70% 80% 90% PWM duty cycle 0 100% Figure 41. LED current linearity and accuracy with PWM dimming at 1kHz For a PWM frequency of 100Hz, the error on the current linearity is lower than 2.5%; it becomes negligible for PWM greater than 5%. This is shown in the graph below: 15.0% 1500 12.5% Normalized LED current error 1250 7.5% 750 5.0% 500 2.5% Normalized LED Current Error 0.0% 0% 10% 20% 30% 40% 50% 60% PWM duty cycle 70% 80% 90% 250 0 100% Figure 42. LED current linearity and accuracy with PWM dimming at 100Hz ZXLD1374 Document number: DS35032 Rev. 1 - 2 Page 24 of 35 www.diodes.com LED current (mA) 10.0% VIN = 24V TA = 25C fPWM = 100Hz ILED 1000 LED current (mA) October 2010 (c) Diodes Incorporated 10.0% 1000 A Product Line of Diodes Incorporated ZXLD1374 Applications Information (Continued) The PWM pin is designed to be driven by both 3.3V and 5V logic levels. It can be driven also by an open drain/collector transistor. In this case the designer can either use the internal pull-up network or an external pull-up network in order to speed-up PWM transitions, as shown in the Boost/ Buck-boost section. NEW PRODUCT Figure 43. PWM Dimming from Open Collector Switch Figure 44. PWM Dimming from MCU LED current can be adjusted digitally, by applying a low frequency PWM logic signal to the PWM pin to turn the controller on and off. This will produce an average output current proportional to the duty cycle of the control signal. During PWM operation, the device remains powered up and only the output switch is gated by the control signal. The PWM signal can achieve very high LED current resolution. In fact, dimming down from 100% to 0, a minimum pulse width of 5us can be achieved resulting in very high accuracy. While the maximum recommended pulse is for the PWM signal is10ms. Figure 45. PWM Dimming Minimum and Maximum Pulse ZXLD1374 Document number: DS35032 Rev. 1 - 2 Page 25 of 35 www.diodes.com October 2010 (c) Diodes Incorporated A Product Line of Diodes Incorporated ZXLD1374 Applications Information (Continued) The device can be put in standby by taking the PWM pin to ground, or pulling it to a voltage below 0.4V with a suitable open collector NPN or open drain NMOS transistor, for a time exceeding 15ms (nominal). In the shutdown state, most of the circuitry inside the device is switched off and residual quiescent current will be typically 90A. In particular, the Status pin will go down to GND while the FLAG and REF pins will stay at their nominal values. NEW PRODUCT Fig 46. Stand-by state from PWM signal TADJ pin - Thermal control of LED current The `Thermal control' circuit monitors the voltage on the TADJ pin and reduces output current if the voltage on this pin falls below 625mV. An external NTC thermistor and resistor can therefore be connected as shown below to set the voltage on the TADJ pin to 625mV at the required temperature threshold. This will give 100% LED current below the threshold temperature and a falling current above it as shown in the graph. The temperature threshold can be altered by adjusting the value of Rth and/or the thermistor to suit the requirements of the chosen LED. The Thermal Control feature can be disabled by connecting TADJ to REF. Here is a simple procedure to design the thermal feedback circuit: 1. Select the temperature threshold TTHRESHOLD at which the current must start to decrease 2. Select the Thermistor TH1 (both resistive value at 25C and beta) 3. Select the value of the resistor RTH as RTH = TH1 at TTHRESHOLD Figure 47. Thermal feedback network For example, 1) 2) 3) Temperature threshold TTHRESHOLD = 70C TH1 = 10k at 25C and beta= 3500 RTH = TH1 at TTHRESHOLD = 3.3k TH1 = 3.3k at 70C ZXLD1374 Document number: DS35032 Rev. 1 - 2 Page 26 of 35 www.diodes.com October 2010 (c) Diodes Incorporated A Product Line of Diodes Incorporated ZXLD1374 Applications Information (Continued) Over-Temperature Shutdown The ZXLD1374 incorporates an over-temperature shutdown circuit to protect against damage caused by excessive die temperature. A warning signal is generated on the STATUS output when die temperature exceeds 125C nominal and the output is disabled when die temperature exceeds 150C nominal. Normal operation resumes when the device cools back down to 125C. FLAG/STATUS Outputs NEW PRODUCT The FLAG/STATUS outputs provide a warning of extreme operating or fault conditions. FLAG is an open-drain logic output, which is normally high resistance, but switches low resistance to indicate that a warning, or fault condition exists. STATUS is a DAC output, which is normally high (4.5V), but switches to a lower voltage to indicate the nature of the warning/fault. Conditions monitored, the method of detection and the nominal STATUS output voltage are given in the following table: Table 2 Warning/Fault condition Severity (Note 10) Monitored parameters FLAG Nominal STATUS voltage Normal operation Supply under-voltage Output current out of regulation (Note 11) Driver stalled with switch `on', or `off' (Note 12) Switch over-voltage Device temperature above maximum recommended operating value Sense resistor current IRS above specified maximum Average switch current greater than 1.5A Notes: H 1 2 2 2 3 4 5 5 VAUX<5.6V VIN<5.6V VSHP outside normal voltage range tON, or tOFF>100s LX voltage > 60V TJ>125C VSENSE>0.375V ILX > 1.5A L L L L L L L L 4.5 4.5 3.6 3.6 3.6 2.7 1.8 0.9 0.9 10. Severity 1 denotes lowest severity. 11. This warning will be indicated if the output power demand is higher than the available input power; the loop may not be able to maintain regulation. 12. This warning will be indicated if the LX pin stays at the same level for greater than 100us (e.g. the internal transistor cannot pass enough current to reach the upper switching threshold). ZXLD1374 Document number: DS35032 Rev. 1 - 2 Page 27 of 35 www.diodes.com October 2010 (c) Diodes Incorporated A Product Line of Diodes Incorporated ZXLD1374 Applications Information (Continued) FLAG VOLTAGE VR EF 0V 4.5V NEW PRODUCT Normal Operations 3.6V VAUX UVLO STAT US VOLTA GE - VI N UVLO - STALL - OU T of REG 2.7V ZXLD1374 Switch OV 1.8V Over Temperature 0.9V Over C urrent 0A 0 1 2 SEVERITY 3 4 5 Fig 48. Status levels In the event of more than one fault/warning condition occurring, the higher severity condition will take precedence. E.g. `Excessive coil current' and `Out of regulation' occurring together will produce an output of 0.9V on the STATUS pin. If VADJ>1.7V, VSENSE may be greater than the excess coil current threshold in normal operation and an error will be reported. Hence, STATUS and FLAG are only guaranteed for VADJ<=VREF. Diagnostic signals should be ignored during the device start - up for 100s. The device start up sequence will be initiated both during the first power on of the device or after the PWM signal is kept low for more than 15ms, initiating the standby state of the device. In particular, during the first 100s the diagnostic is signaling an over-current then an out-of-regulation status. These two events are due to the charging of the inductor and are not true fault conditions. VREF FLAG Out of regulation STATUS Overcurrent 1.4 1.2 1 0.8 0.6 0.4 0.2 0 0 20 40 60 80 100 time (s) 120 140 160 180 200 Coil current (A) Figure 49. Diagnostic during Start-Up ZXLD1374 Document number: DS35032 Rev. 1 - 2 Page 28 of 35 www.diodes.com October 2010 (c) Diodes Incorporated A Product Line of Diodes Incorporated ZXLD1374 Applications Information (Continued) Over-voltage Protection The ZXLD1374 is inherently protected against open-circuit load when used in Buck configuration. However care has to be taken with open-circuit load conditions in Buck-boost or Boost configurations. This is because in these configurations there is only an over-voltage FLAG but no internal open-circuit protection mechanism for the internal MOSFET. In this case an Over-Voltage-Protection (OVP) network should be provided to the MOSFET to avoid damage due to open circuit conditions. This is shown in Figure 37 below, highlighted in the dotted blue box. NEW PRODUCT Figure 50. OVP Circuit The zener voltage is determined according to: Vz = VLEDMAX +10%. The LX pin voltage exceeds Vz then the gate of MOSFET Q2 will start to turn on causing the PWM pin to be brought low. This will disable to LX output until the voltage on the LX falls below Vz. If the fault exists for longer than 20ms then the ZXLD1374 will enter into a shutdown state. Take care of the max voltage drop on the Q2 MOSFET gate. Alternatively, to perform the OVP function, it can be used the diagnostic section of the ZXLD1374. In particular a microcontroller can read the FLAG and the status pins, and if they signal an over-voltage, the microcontroller can switch the device off by pulling the PWM signal low. ZXLD1374 Document number: DS35032 Rev. 1 - 2 Page 29 of 35 www.diodes.com October 2010 (c) Diodes Incorporated A Product Line of Diodes Incorporated ZXLD1374 Applications Information (Continued) PCB Layout considerations PCB layout is a fundamental activity to get the most of the device in all configurations. In the following section it is possible to find some important insight to design with the ZXLD1374 both in Buck and Buck-boost/Boost configurations. NEW PRODUCT Figure 51. Circuit Layout Here are some considerations useful for the PCB layout: In order to avoid ringing due to stray inductances, the inductor L1, the anode of D1 and the LX pin should be placed as close together as possible. The shaping capacitor C1 is fundamental for the stability of the control loop. To this end it should be placed no more than 5mm from the SHP pin. Input voltage pins, VIN and VAUX, need to be decoupled. It is recommended to use two ceramic capacitors of 2.2uF, X7R, 100V (C3 and C4). In addition to these capacitors, it is suggested to add two ceramic capacitors of 1uF, X7R, 100V each (C2, C8), as well as a further decoupling capacitor of 100nF close to the VIN/VAUX pins (C9) the device is used in Buck mode, or can be driven from a separate supply. ZXLD1374 Document number: DS35032 Rev. 1 - 2 Page 30 of 35 www.diodes.com October 2010 (c) Diodes Incorporated A Product Line of Diodes Incorporated ZXLD1374 Applications Examples 1.5A Buck LED driver NEW PRODUCT In this application example, ZXLD1374 is connected as a Buck LED driver with schematic and parts list shown below. The LED driver is able to deliver 1.5A of LED current to single or multiple LEDs in series with input voltage ranged from 10V to 50V. In order to achieve high efficiency under high LED current, Super Barrier Rectifier (SBR) with low forward voltage is used as free wheeling rectifier. With only a few extra components, the ZXLD1374 LED driver is able to deliver LED power of greater than 60W. This is suitable for applications which require high LED power likes high power down lighting, wall washer, automotive LED lighting etc. Figure 52. Application circuit of 1.5A Buck LED driver Bill of Material Ref No. U1 D1 L1 C1 C2 C3 C4 C5 R1 R2 R3 Value 60V 1.5A LED driver 100V 3A SBR 33uH 4.2A 100pF 50V 1uF 100V X7R 2.2uF 100V X7R 300m 1% 4.7 Part No. ZXLD1374 SBR3U100 744770933 SMD 0805/0603 SMD1206 SMD1210 SMD1206 SMD1206 Manufacturer Diodes Inc Diodes Inc Wurth Electronik Generic Generic Generic Generic Generic Typical Performance Efficiency vs Input Voltage 100% 90% 80% LED Current vs Input Voltage 1600 Efficiency (%) 70% 60% 50% 40% 30% 20% 10% 0% 10 15 20 25 30 35 40 45 50 LED Current (mA) 1200 800 1 LED VF=3.4V 3 LED VF=9.8V 5 LED VF=16V 400 1 LED VF=3.4V 3 LED VF=9.8V 5 LED VF=16V 0 10 15 20 25 30 35 40 45 50 Input Voltage (V) Input Voltage (V) Figure 53. Efficiency Figure 54. Line regulation ZXLD1374 Document number: DS35032 Rev. 1 - 2 Page 31 of 35 www.diodes.com October 2010 (c) Diodes Incorporated A Product Line of Diodes Incorporated ZXLD1374 Applications Examples 350mA Boost LED diver In this application example, ZXLD1374 is connected as a Boost LED driver with schematic and parts list shown below. The LED driver is able to deliver 350mA of LED current into 12 high brightness LED with input voltage ranged from 16V to 28V. NEW PRODUCT Overall high efficiency of 92%+ make it ideal for applications likes solar LED street lighting and general LED illuminations. Figure 55. Application circuit of 350mA Boost LED driver Bill of Material Ref No. U1 Q1 D1 Z1 L1 C1 C3 C4 C2 R1 R2 R3 R4 R5 Value 60V LED driver 60V MOSFET 100V 3A Schottky 51V 410mW Zener 47uH 2.6A 100pF 50V 4.7uF 100V X7R 1uF 50V X7R 300m 1% 120k 1% 36k 1% 2.7k Efficiency vs Input Voltage 100% 90% 80% 300 400 350 Part No. ZXLD1374 2N7002A PDS3100-13 BZT52C51 744771147 SMD 0805/0603 SMD1210 SMD1206 SMD1206 SMD 0805/0603 SMD 0805/0603 SMD 0805/0603 Manufacturer Diodes Inc Diodes Inc Diodes Inc Diodes Inc Wurth Electronik Generic Generic Generic Generic Generic Generic LED Current vs Input Voltage Typical Performance 70% LED Current Efficiency 60% 50% 40% 30% 20% 10% 0% 16 18 20 22 24 26 28 30 250 200 150 100 50 0 16 18 20 22 24 26 28 30 12 LED VF=37V 15 LED VF=47V 12 LED VF=37V 15 LED VF=47V Input Voltage Input Voltage Figure 56. Efficiency Figure 57. Line regulation ZXLD1374 Document number: DS35032 Rev. 1 - 2 Page 32 of 35 www.diodes.com October 2010 (c) Diodes Incorporated A Product Line of Diodes Incorporated ZXLD1374 Applications Examples 350mA Buck-boost LED driver NEW PRODUCT In this application example, ZXLD1374 is connected as a Buckboost LED driver with schematic and parts list shown below. The LED driver is able to deliver 350mA of LED current into 4/5 high brightness LED with input voltage ranged from 7V to 20V. In order to increase the driving voltage level for the internal MOSFET during low voltage input, bootstrap circuit formed by R6 D2 and C6 are used to supply higher voltage to the VAUX pin. Since the Buck-boost LED driver can handle an input voltage range below and above the LED voltage, this versatile input voltage range makes it ideal for automotive lighting applications. Figure 58. Application circuit of 350mA Buck-boost LED driver Bill of Material Ref No. U1 Q1 D1 D2 Z1 L1 C1 C3 C4 C5 C2 C6 R1 R2 R3 R4 R5 R6 Value 60V LED driver 60V MOSFET 100V 3A Schottky 100V 1A Schottky 47V 410mW Zener 47uH 2.6A 100pF 50V 4.7uF 50V X7R 1uF 50V X7R 300m 1% 120k 1% 36k 1% 2.7k 1k Part No. ZXLD1374 2N7002A PDS3100-13 B1100 BZT52C47 744771147 SMD 0805/0603 SMD1210 SMD1206 SMD1206 SMD 0805/0603 SMD 0805/0603 SMD 0805/0603 SMD 1206 Manufacturer Diodes Inc Diodes Inc Diodes Inc Diodes Inc Diodes Inc Wurth Electronik Generic Generic Generic Generic Generic Generic Generic Generic Typical Performance Efficiency vs Input Voltage 100% 90% 80% 70% LED Current vs Input Voltage 400 350 300 Efficiency 60% 50% 40% 30% 20% 10% 0% 7 8 9 10 11 12 13 14 15 16 17 18 19 20 LED Current 250 200 150 100 4 LED VF=12.5V 5 LED VF=15.6V 50 0 7 8 9 10 11 12 13 14 15 16 4 LED VF=12.5V 5 LED VF=15.6V 17 18 19 20 Input Voltage Input Voltage Figure 59. Efficiency ZXLD1374 Document number: DS35032 Rev. 1 - 2 Figure 60. Line regulation Page 33 of 35 www.diodes.com October 2010 (c) Diodes Incorporated A Product Line of Diodes Incorporated ZXLD1374 Ordering Information Device Packaging Status Part Marking ZXLD1374 Reel Quantity 2500 Tape Width Reel Size ZXLD1374EST20TC TSSOP-20EP Active 16mm 13" Package Mechanical Data TSSOP-20 EP NEW PRODUCT 1 ZXLD1374 Document number: DS35032 Rev. 1 - 2 Page 34 of 35 www.diodes.com October 2010 (c) Diodes Incorporated A Product Line of Diodes Incorporated ZXLD1374 IMPORTANT NOTICE DIODES INCORPORATED MAKES NO WARRANTY OF ANY KIND, EXPRESS OR IMPLIED, WITH REGARDS TO THIS DOCUMENT, INCLUDING, BUT NOT LIMITED TO, THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE (AND THEIR EQUIVALENTS UNDER THE LAWS OF ANY JURISDICTION). Diodes Incorporated and its subsidiaries reserve the right to make modifications, enhancements, improvements, corrections or other changes without further notice to this document and any product described herein. Diodes Incorporated does not assume any liability arising out of the application or use of this document or any product described herein; neither does Diodes Incorporated convey any license under its patent or trademark rights, nor the rights of others. Any Customer or user of this document or products described herein in such applications shall assume all risks of such use and will agree to hold Diodes Incorporated and all the companies whose products are represented on Diodes Incorporated website, harmless against all damages. NEW PRODUCT Diodes Incorporated does not warrant or accept any liability whatsoever in respect of any products purchased through unauthorized sales channel. Should Customers purchase or use Diodes Incorporated products for any unintended or unauthorized application, Customers shall indemnify and hold Diodes Incorporated and its representatives harmless against all claims, damages, expenses, and attorney fees arising out of, directly or indirectly, any claim of personal injury or death associated with such unintended or unauthorized application. Products described herein may be covered by one or more United States, international or foreign patents pending. Product names and markings noted herein may also be covered by one or more United States, international or foreign trademarks. LIFE SUPPORT Diodes Incorporated products are specifically not authorized for use as critical components in life support devices or systems without the express written approval of the Chief Executive Officer of Diodes Incorporated. As used herein: A. Life support devices or systems are devices or systems which: 1. are intended to implant into the body, or 2. support or sustain life and whose failure to perform when properly used in accordance with instructions for use provided in the labeling can be reasonably expected to result in significant injury to the user. B. A critical component is any component in a life support device or system whose failure to perform can be reasonably expected to cause the failure of the life support device or to affect its safety or effectiveness. Customers represent that they have all necessary expertise in the safety and regulatory ramifications of their life support devices or systems, and acknowledge and agree that they are solely responsible for all legal, regulatory and safety-related requirements concerning their products and any use of Diodes Incorporated products in such safety-critical, life support devices or systems, notwithstanding any devices- or systemsrelated information or support that may be provided by Diodes Incorporated. Further, Customers must fully indemnify Diodes Incorporated and its representatives against any damages arising out of the use of Diodes Incorporated products in such safety-critical, life support devices or systems. Copyright (c) 2010, Diodes Incorporated www.diodes.com ZXLD1374 Document number: DS35032 Rev. 1 - 2 Page 35 of 35 www.diodes.com October 2010 (c) Diodes Incorporated |
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